Terms Used in the Injection Molding and Mold Building Industry

Injection Mold & Plastic ComponentBelow is a list of frequently used terms in the injection molding and mold building industry to help when discussing your injection molding project.

EDM (Electrical Discharge Machining) which cuts metal from a work piece with a series of electrical sparks that precisely shapes the material into simple or complex geometrics. 

High Speed Machining is cutting metal by using recent speed technology that allows machining centers to do more work.

Swiss Screw Machining utilizes a lathe type metalworking machine using multiple spindles in the manufacturing of small precision parts; these are CNC controlled for one time setup with very minimal operator assistance.

Mold Simulation is the ability to simulate the mold fill process that accounts for multiple injection molding variables.  The data produced provides a basis for setting the actual process variables for use in the injection molding process.

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Ideation Throughout Medical Product Development

The concept of generating ideas within a group environment
is nothing new to product development. Alex Osborn popularized the process and
contributed a set of highly influential rules in 1953. Since then, a wide range
of techniques have been developed to help product development teams develop
novel ideas effectively and efficiently. Unfortunately, few design
professionals are aware of these methods, and even fewer understand the
elements of creativity to help make ideation sessions more productive.

Sustainable Product Design: One Powerful Principle

A few months back, MIT Sloan, in collaboration with Boston
Consulting Group (BCG), recently published the verbosely titled Sustainability
& Innovation Global Executive Study and Research Project
. It’s a
well-researched study—which is to say that it’s a long read—and definitely
worth reading.

Differentiating Between Validation Testing and Other Usability Testing

In March 2010, IEC 62366:2007, “Medical Devices–Application
of Usability Engineering to Medical Devices,” went into effect, and compliance
to this standard is now required by the European regulatory bodies. Compliance
to the standard’s predecessor, ANSI/AAMI HE74:2001, “Human Factors Design
Process for Medical Devices,” has been required by the FDA for more than ten
years. Both documents state that medical device manufacturers must demonstrate
that all potential use-related hazards in their devices have been identified,
tested, and mitigated.

Effectively Communicating Usability Problems

Little attention has been given to the way in which
usability results— the actual categorization and measurement of the problems
discovered through an array of usability evaluations— are communicated. Common
practice indicates that most usability practitioners organize the usability
results they identify by (1) category or attribute of a problem and (2)
severity. Unfortunately, there is little agreement among practitioners on which
list of categories is the most comprehensive and which severity scale is the
most appropriate. The most common response, of course, remains “it depends.”

Continuous Improvement through Continuous Motion

As designers envision more complex, functional products, and
manufacturers increase production speeds, the engineers in charge of the next
step—assembly—need to step up their game, as well. Part of any continuous
improvement initiative involving assembly should take a look at continuous
motion technology.

Better Injection Mold Sourcing…Is It Worth The Trouble?

Better Injection Mold Sourcing

Original Equipment Manufacturers (OEMs) have to be good at what they do to survive in the global economy. To achieve this goal many demand that their suppliers have state-of-the-art molding equipment and procedures. OEMs can purchase some of the world’s best plastic materials from American manufacturers. When it comes to buying molds, OEMs have shown a preference for low-cost over high quality. This is counterproductive, as world-class molding requires a state-of-the-art injection molds.

Low Cost Injection Mold from China

injection mold made of high quality steelManufacturers have been seeking low cost Injection Mold from China, India and many other low cost centers for some years now. China has put in the necessary infrastructure to support the injection mold building industry in the Shenzhen area.  In spite of that fact, lower cost shops have opened in other areas like Shanghai, Dongguan in Guangdong, and Huangyan.  Labor costs are lower and so is the skill of the workers.  It is my professional opinion that no-one should ever gamble and go to areas beyond Shenzhen if they are seeking high level craftsmanship and an injection mold that will last as per SPI Standards.

OEMs and Molders receive spam email each day soliciting their injection mold business.  Many of these emails come from minor shops of which reside in areas that are not well supported.  As long as everything goes well, it may be ok… but when there are issues, these shops do not have the technical ability nor the financial where withal to support it.  We often hear customers talking about how badly they were hurt by a China shop.  When this is explored further, you find that many times they went to small, unsupported, financially unstable shops which presented to them a very attractive cost.  The cost did not end up low…but very late and very expensive for the repairs.  Total cost of acquisition can be deceiving.

Injection Mold Supplier – Total Solution Plastic

This is why it is extremely important to deal with Hybrid shops like Total Solution Plastic that has been to China, met the people and qualified the shop.  Agreements are in place to support each other and ultimately our customer. This may cost a little more than going to the lower cost centers, but Quality Assurance, Financial Stability and Project Management is paramount when making such an important decision for your company.

Typically we see about 40% cost savings to our customers as compared to “domestic” prices as long as the mold has a substantial amount of labor involved.  Simply, the larger the mold, the more action, the more the cost; you realize more savings.  It really comes down to the cost of qualified labor and engineering support that can cost effectively produce your mold.

To learn more about Injection Mold from Total Solution Plastic visit our website, or use our Contact Form to email us.

Franklin Spears
Total Solution Plastic
7613 Pats Branch Drive
Raleigh, NC 27612
919-900-8801

Better Plastic Injection Mold Sourcing. Is It Worth The Trouble?

Low Cost Injection Mold

Original Equipment Manufacturers (OEMs) have to be good at what they do to survive in the global economy. To achieve this many demand that their suppliers have state-of-the-art molding equipment and procedures. OEMs can purchase some of the world’s best plastic materials from American manufacturers. When it comes to buying injection mold, OEMs have shown a preference for low-cost over high quality. This is counterproductive, as world-class molding requires a state-of-the-art injection mold.

They have been seeking low cost Injection Molds from China, India and many other low cost centers for some years now. China has put in the necessary infrastructure to support the mold building industry in the Shenzhen area. In spite of that fact, lower cost shops have opened in other areas like Shanghai, Dongguan in Guangdong, and Huangyan. Labor costs are lower and so is the skill of the workers. It is my professional opinion that no-one should ever gamble and go to areas beyond Shenzhen if they are seeking high level craftsmanship and Injection Molds that will last as per SPI Standards.

OEMs and Molders receive spam email each day soliciting their mold business. Many of these emails come from minor shops of which reside in areas that are not well supported. As long as everything goes well, it may be ok… but when there are issues, these shops do not have the technical ability nor the financial where withal to support it. We often hear customers talking about how badly they were hurt by a China shop. When this is explored further, you find that many times they went to small, unsupported, financially unstable shops which presented to them a very attractive cost. The cost did not end up low.. but very late and very expensive for the repairs. Total cost of acquisition can be deceiving.

Injection Mold – Total Solution Plastic

This is why it is extremely important to deal with Hybrid shops like Total Solution Plastic that has been to China, met the people and qualified the shop. Agreements are in place to support each other and ultimately our customer. This may cost a little more than going to the lower cost centers, but Quality Assurance, Financial Stability and Project Management is paramount when making such an important decision for your company.

Injection Mold – Ontime, Low Cost, and High Quality

To learn more about Injection Mold from Total Solution Plastic visit our website, or use our Contact Form to email us.

Franklin Spears
Total Solution Plastic
7613 Pats Branch Drive
Raleigh, NC 27612
919-900-8801